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Zimmer + Kreim Genius 1000 sinker eroding centre with Chameleon

2 Genius 1000 machines

Travel distances: X-700 mm, Y-500 mm, Z-500 mm
Clamping dimensions: X-900 mm, Y-700 mm, Z-500 mm
Workpiece weight: 1500 kg
Electrode weight: max. 100 kg
Electrode clamping system: Erowa
Table clamping system: Partool
Position transfer: from CAD-CAM VISI
Electrode measurement: Zeiss DuraMax

Chameleon handling system

Travel lenght: 7.500 mm
Electrode capacity: 600
Tool capacity: 21
Milling tool positions: 28
Electrode identification: Chip system

M1 LaserCusing system concept
Installation space: 250x250x280 mm
Fibre laser: 200 Watt
Built rate: 5-6,5 cm³/h
Available materials: Various tool- and stainless steels

Over 1000 mould inserts generatively manufactured.

Laser welding system ALPHALASER ALM 250
Laser power: 250 W
Pulse power: 9 W
Pulse frequency: 100 Hz
Schweißbarer Drahtdurchmesser: 0,15-1,0 mm

Welding fillers for all common steels as well as aluminium, copper and copper alloys (Ampco, MoldMax, etc. in stock)

3D-CNC measuring machine Zeiss DuraMax HTG

Machine data

Measuring range: X 500 mm, Y 500 mm, Z 500 mm
Measuring head: VAST XXT TL3
Measuring probes: : 6, automatically exchangeable
Clamping system: Paartool / Erowa
Software: Zeiss Calypso

Automatic measurement against a data record is possible.

Mitsubishi MV2400R wire eroding machine
Travel distances: X-600 mm, Y-400 mm, Z-310 mm
Travel distances U/V: U-150 mm, V-150 mm
Clamping dimensions: X-800 mm, Y-430 mm, Z-310 mm
Workpiece weight, max: 1500 kg
Workpiece dimensions,  
max:		 X-1050 mm, Y-820 mm, Z-305 mm
Wire diameter: 0,1-0,3 mm
Surface finish: <Ra 0,28 µm
Generator power: 50 A

HSC milling system Röders RXP 601 DSH
Travel distances: X 540 mm, Y 635 mm, Z 400 mm, C 360°, A +/- 115°
Speed range: 100 – 36.000 min/1
Feed: 0 – 60.000 mm/min
Tool changer: HSK50: 76 Plätze intern, 28 Plätze Chameleon
Control: RMS 6
Graphite extractor: Keller L-Cut 2-5P
Clamping system: Paartool / Erowa

DMG/MoriSeiki-DMU 85 monoBlock (5-axis) universal milling machine
Travel distances: X-850 mm, Y-850 mm, Z-650 mm
Speed range: 18.000 rpm, with spindle up to 60.000 rpm
Rapid traverse: X/Y/Z: 40 m/min, A:15 rpm, C:30 rpm
Table load capacity: 1000 g
Tool changer: 60 x HSK63
Control: Heidenhain iTNC 530 HSCI
Equipment: Workpiece measurement via infrared sensor
Internal workpiece measurement via Blum laser
Production package with internal water/air coolant feed
Precision package with 3D-QuickSet

DMG-DMU 80 monoBlock (5-axis) universal milling machine
Travel distances: X-880 mm, Y-630 mm, Z-630 mm
Speed range: 12.000 rpm, with motor spindle up to 60.000 rpm
Rapid traverse: X/Y/Z: 30 m/min, B:35 rpm, C:30 rpm
Table load capacity: 650 kg
Tool changer: 60 x SK40
Control: Heidenhain MillPlus iT V600
Equipment: Workpiece measurement via infrared sensor
External workpiece measurement via preset device
Production package with internal coolant feed
Precision package with 3D-QuickSet
Zero point clamping system

DMG-DMU 80T (5-axis) universal milling machine
Travel distances: X-880 mm, Y-630 mm, Z-630 mm
Speed range: 12.000 rpm, with motor spindle up to 60.000 rpm
Rapid traverse: X/Y/Z: 30 m/min, B:35 rpm, C:25 rpm
Table load capacity: 650 kg
Tool changer: 32 x SK40
Control: Heidenhain MillPlus iT V520
Equipment: Workpiece measurement via infrared sensor
External workpiece measurement via preset device

Mecadat VISI CAD-CAM system
Design modules: -VISI 2D CAD- -VISI 3D Modelling- -VISI Mould- -VISI Split-
-VISI Electrode-
Cam modules: -VISI 2D + 3D Machining Pro- -VISI Machining 5-Achsen-
-VISI Peps Wire- -VISI vCheck-
Indirect interfaces: STEP, IGES, VDA, PARASOLID, DWG/DXF, ACIS, STL, JT OPEN
Direct interfaces: CATIA V4/V5, Solid Edge, Pro-ENGINEER, SolidWorks, UNIGRAPHICS, THINKDESIGN
NC-programming: VISI machining 2,5-axis, 3-axis, 5-axis simulaneous
Erosion: VISI Wire (wire erosion), VISI EDM (vertical erosion)
Data communication: Cloud, FTP-Server

Mitsubishi ED-24 start hole drilling machine
Travel distances: X-415 mm, Y-255 mm, Z-200 mm
Clamping dimensions: X-800 mm, Y-430 mm, Z-310 mm
Workpiece weight: 440 kg
Hole diameter: 0,3-3,0 mm

3D Printer Stratasys F170
Installation space: X-254 mm, Y-254 mm, Z-254 mm
Material: ABS (9 Farben), ASA (10 colours), PLA (11 colours)
Layer thickness: 0,127mm, 0,178mm, 0,254mm, 0,330mm